Pilot Plants

CATALYTIC PYROLYSIS UNIT (CORE PRO)

Introduction

This patented unit offers a solution for pyrolysis of solid and/or liquid renewable feedstock using a heterogeneous catalyst. Via an in-situ or ex-situ approach under N2 at an atmospheric pressure (catalytic pyrolysis) or under H2 at a high pressure (catalytic hydro-pyrolysis).

Catalytic upcycling circular carbon such as lignocellulosic biomass or plastics, contributes to a circular (bio-)economy. R&D is often performed in a lab- & pilotscale unit, requiring:
-a universal feeding of solids and liquids (preferably in a continuous manner);
-collection of all the gaseous, liquid, and solid products for mass/carbon balance and offline qualification/quantification;
-‘catalytic reaction – catalyst regeneration’ cycles for catalyst life-time and regenerability;
-an operation at high temperatures and pressures.

CPU solutions in short

  • A solution for the integration of a customized CPU to your existing catalytic conversion system can be offered. This provides an additional feed line for the co-conversion of circular carbon circular products.
  • A solution for the integration of an in-situ or operando analysis system to a standard/customized CPU can be offered.
  • Various circular carbon such as waste plastics, sludge, sawdust, and non-edible vegetable oil, and the pyrolysis protocols can be offered to catalyst players for testing the refinery catalyst for the (co-)conversion of circular carbon.
  • Various state-of-the-art refinery catalysts such as zeolite and E-cat, and the modified catalysts can be offered to bio-refinery for testing the circular carbon for the (co-)production of circular (bio-)based fuels and chemicals.
Labscale Pyrolysis Unit flow chartbyCoREPro

FEATURES

Specification of a standard CPU

Feedstock:
• Solid (10 – 50 g/h, (semi-continuous)
• Liquid (10 – 100 g/h, (continuous)

Gas:
N2 or H2 (20 – 100 ml/h)

Catalyst:
Solid (particle size of 300 – 500, 800 – 1000 μm, 5 – 20 g)

Pretreatment reactor:
25 °C – 250 °C

Pyrolysis reactor:
400 °C – 600 °C

Catalysis reactor:
400 °C – 600 °C

Reaction pressure:
1 – 60 bar

Condensation:
3-Stage condensation (from -40 °C to 5 °C)

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